Printed Circuit Board and Assembly

Professional PCB Manufacturing & Assembly Services 2025

Professional printed circuit board and assembly services deliver high-quality PCB manufacturing and electronic assembly solutions. We specialize in prototype development, SMT assembly, through-hole assembly, and turnkey manufacturing services that meet industry standards and exceed customer expectations for quality, reliability, and performance.

About Printed Circuit Board and Assembly

Printed circuit board and assembly represents the cornerstone of modern electronics manufacturing. This comprehensive process encompasses everything from initial PCB design and fabrication to complete component assembly and final testing. As electronic devices become increasingly sophisticated, the demand for high-quality, reliable printed circuit board and assembly services continues to grow across industries including automotive, medical devices, telecommunications, aerospace, consumer electronics, and industrial automation.

The printed circuit board serves as the foundation for all electronic devices, providing mechanical support and electrical connections between electronic components. The assembly process involves precisely placing and soldering hundreds or thousands of components onto the PCB, transforming a bare board into a functional electronic circuit. Modern PCB assembly combines automated manufacturing equipment with skilled technicians to achieve the precision and quality required for today's complex electronic products.

Whether you need rapid prototype assembly for product development, small batch production for market testing, or high-volume manufacturing for commercial distribution, professional printed circuit board and assembly services provide the expertise, equipment, and quality systems necessary to bring your electronic designs to life. Our commitment to excellence ensures that every assembled board meets stringent quality standards and performs reliably in its intended application.

Our PCB Assembly Services

We offer comprehensive printed circuit board and assembly services to support your project from concept to production. Our state-of-the-art facility is equipped with advanced assembly equipment and staffed by experienced technicians who understand the critical requirements of modern electronics manufacturing.

PCB Prototyping

Fast-turnaround prototype assembly services help you test and validate your designs quickly. We specialize in low-volume prototype runs with quick delivery times, allowing you to iterate designs and solve problems before committing to production.

SMT Assembly

Surface mount technology assembly enables dense component placement and miniaturization. Our automated SMT lines handle components from 01005 size up to large ICs, providing precise placement and reliable solder joints for your designs.

Through-Hole Assembly

Traditional through-hole assembly provides strong mechanical bonds ideal for connectors, high-power components, and applications requiring exceptional durability. We offer both wave soldering and selective soldering capabilities.

Mixed Assembly

Many modern designs require both SMT and through-hole components. Our mixed assembly services seamlessly integrate both technologies, optimizing the assembly sequence for quality and efficiency.

BGA Assembly

Ball grid array and other advanced packaging technologies require specialized equipment and expertise. Our BGA rework station and X-ray inspection systems ensure proper placement and soldering of complex components.

Turnkey Solutions

Turnkey printed circuit board and assembly services handle everything from component procurement to final testing. We leverage our supplier relationships to source components at competitive prices while maintaining quality standards.

Consignment Assembly

If you prefer to source your own components, our consignment assembly service provides expert assembly using your materials. We verify incoming components and maintain strict inventory controls throughout the assembly process.

Box Build Assembly

Complete product assembly services extend beyond PCB assembly to include enclosure assembly, cable integration, final testing, and packaging. We can deliver finished products ready for market.

Conformal Coating

Protect your assembled PCBs from moisture, dust, chemicals, and temperature extremes with professional conformal coating services. We apply acrylic, silicone, urethane, and parylene coatings to meet your specific requirements.

Testing & Inspection

Comprehensive testing and inspection services ensure every assembled board meets specifications. We offer in-circuit testing, functional testing, automated optical inspection, and X-ray inspection to verify quality.

Technology & Capabilities

Our printed circuit board and assembly facility features advanced manufacturing equipment and proven processes that deliver consistent, high-quality results. We continuously invest in technology and training to stay at the forefront of electronics manufacturing.

Component Range

01005 to large BGAs, micro-pitch connectors, and odd-form components

Board Size

From 10mm x 10mm up to 24" x 18" panel assemblies

Lead Times

Prototype: 3-7 days | Production: 2-4 weeks | Rush available

Quality Standards

IPC-A-610 Class 2 and Class 3, ISO 9001:2015 certified

Volume Capacity

Prototype (1-100), low volume (100-1000), production (1000+)

Special Processes

Lead-free and RoHS compliant, conformal coating, potting, programming

Quality Assurance

Quality is paramount in printed circuit board and assembly operations. Our comprehensive quality management system ensures that every assembled board meets or exceeds your specifications. We implement rigorous inspection procedures at every stage of the assembly process, from incoming component verification to final functional testing. Our quality team uses advanced inspection equipment including automated optical inspection (AOI), X-ray inspection for hidden solder joints, and in-circuit testing (ICT) to verify electrical functionality.

We maintain IPC-A-610 Class 2 and Class 3 certification, demonstrating our commitment to workmanship standards in electronics assembly. Our ISO 9001:2015 quality management system provides the framework for continuous improvement and customer satisfaction. Regular training keeps our team current with the latest industry standards and best practices in printed circuit board and assembly.

PCB Assembly Process

Understanding the printed circuit board and assembly process helps you plan your project effectively. Our systematic approach ensures quality at every step from quotation to delivery.

1

Design File Review

Submit your Gerber files, Bill of Materials (BOM), and assembly drawings. Our engineering team reviews your design for manufacturability and provides feedback on any potential issues. We verify component availability and identify opportunities for cost optimization or improved reliability.

2

Quotation & Planning

Receive a detailed quotation including assembly costs, component costs (for turnkey), lead times, and any tooling requirements. Once approved, we create a comprehensive manufacturing plan including assembly sequence, test procedures, and quality checkpoints.

3

Material Preparation

For turnkey projects, we procure components from authorized distributors. For consignment projects, we verify your provided components against the BOM. All materials undergo incoming inspection to ensure authenticity and quality before entering production.

4

Solder Paste Application

The assembly process begins with precisely applying solder paste to the PCB pads using a stencil. The stencil ensures consistent paste deposition, which is critical for reliable solder joints. Solder paste inspection verifies proper coverage before component placement.

5

Component Placement

Automated pick-and-place machines position surface mount components on the PCB with high precision. Vision systems verify component orientation and placement accuracy. Complex or delicate components may require manual placement by skilled technicians.

6

Reflow Soldering

The populated board passes through a reflow oven where precisely controlled heating melts the solder paste, creating permanent electrical and mechanical connections. Temperature profiling ensures optimal solder joint formation without damaging heat-sensitive components.

7

Inspection & Testing

Automated optical inspection examines every solder joint for defects. X-ray inspection verifies hidden joints under BGAs and other packages. Functional testing confirms the assembled board operates according to specifications. Any defects are corrected and re-inspected.

8

Finishing & Delivery

After passing all inspections, boards receive any specified finishing operations such as conformal coating or programming. Completed assemblies are carefully packaged with appropriate ESD protection and delivered according to your schedule.

Why Choose Our PCB Assembly Services

Partnering with experienced printed circuit board and assembly professionals ensures your project succeeds. We combine technical expertise, modern equipment, and rigorous quality systems to deliver exceptional results.

Expertise & Experience

Our team brings decades of combined experience in electronics manufacturing. We understand the challenges of modern PCB assembly and apply proven solutions to ensure your project meets specifications. From design review to final testing, our expertise adds value at every stage.

Advanced Equipment

State-of-the-art assembly equipment enables us to handle the most demanding projects. High-speed pick-and-place machines, precision reflow ovens, X-ray inspection systems, and automated optical inspection ensure consistent quality and high throughput for your production needs.

Quality Assurance

Rigorous quality control throughout the assembly process minimizes defects and ensures reliability. Our IPC-certified inspectors and ISO 9001 quality management system provide confidence that your assembled boards meet the highest standards for workmanship and performance.

Flexible Services

Whether you need rapid prototypes, small production runs, or high-volume manufacturing, we adapt our services to your requirements. Turnkey and consignment options provide flexibility in how you manage your supply chain and control costs.

Competitive Pricing

Efficient processes and strategic supplier relationships enable us to offer competitive pricing without compromising quality. We work with you to optimize designs for manufacturability and identify cost-saving opportunities while maintaining performance standards.

Reliable Delivery

On-time delivery is critical to your product schedule. We maintain realistic lead times and communicate proactively throughout production. Our project management systems track every order from quotation to delivery, ensuring you stay informed of progress.

Industry Applications

Professional printed circuit board and assembly services support diverse industries requiring reliable electronic solutions. Our experience spans multiple sectors, each with unique requirements for quality, reliability, and regulatory compliance.

Medical Electronics

Medical devices demand the highest reliability standards. We provide IPC-A-610 Class 3 assembly for critical medical applications including diagnostic equipment, patient monitoring systems, surgical instruments, and implantable devices. Our controlled manufacturing environment and comprehensive documentation support FDA compliance and medical device quality systems.

Automotive Electronics

Automotive applications require components that withstand harsh environmental conditions including temperature extremes, vibration, and moisture. We assemble PCBs for engine control units, infotainment systems, advanced driver assistance systems (ADAS), and electric vehicle electronics using automotive-grade components and processes.

Industrial Automation

Industrial control systems, programmable logic controllers, motor drives, and sensor networks rely on robust PCB assemblies. We understand the durability requirements for industrial environments and implement appropriate conformal coating and testing procedures to ensure long-term reliability.

Telecommunications

Network infrastructure equipment, wireless communication devices, and data center hardware require high-reliability assembly and rigorous testing. Our printed circuit board and assembly services support both prototype development and volume production for telecommunications equipment manufacturers.

Consumer Electronics

Cost-effective assembly without compromising quality is essential for consumer products. We help consumer electronics companies bring products to market quickly with efficient assembly processes, competitive pricing, and flexibility to scale production as demand grows.

Aerospace & Defense

Aerospace and defense applications demand exceptional reliability and traceability. We provide controlled manufacturing environments, comprehensive documentation, and specialized processes to meet the stringent requirements of military and aerospace specifications.

Frequently Asked Questions

Get answers to common questions about printed circuit board and assembly services. If you need additional information, our technical team is ready to discuss your specific requirements.

What is printed circuit board and assembly? +
Printed circuit board and assembly (PCBA) encompasses the complete process of manufacturing circuit boards and populating them with electronic components. This includes PCB fabrication, component procurement, solder paste application, component placement, soldering, inspection, and testing. The result is a fully functional electronic assembly ready for integration into your product.
What types of PCB assembly services do you offer? +
We offer comprehensive assembly services including surface mount technology (SMT) assembly, through-hole assembly, mixed technology assembly, BGA and micro-BGA assembly, prototype assembly, low-volume production, high-volume manufacturing, turnkey assembly with component procurement, consignment assembly, box build, conformal coating, and functional testing.
How long does PCB assembly take? +
Lead times vary based on project complexity and volume. Prototype assemblies typically require 3-7 business days after receiving all materials and approved files. Production runs generally take 2-4 weeks depending on quantity and complexity. Turnkey projects may require additional time for component procurement. Rush services are available for urgent requirements.
What is the difference between SMT and through-hole assembly? +
SMT (Surface Mount Technology) places components directly on the PCB surface, enabling smaller, more compact designs with higher component density. Through-hole assembly inserts component leads through drilled holes in the PCB, providing stronger mechanical bonds ideal for connectors, large components, and applications requiring exceptional durability. Many designs use both technologies to optimize performance and reliability.
What files do you need for PCB assembly? +
We require Gerber files (or ODB++/IPC-2581) for PCB fabrication, a Bill of Materials (BOM) listing all components with manufacturer part numbers, and pick-and-place files (centroid/XY data) showing component locations and orientations. Assembly drawings, test procedures, and any special instructions help ensure accurate assembly. Our engineering team reviews all files before production begins.
What quality standards do you follow? +
We adhere to IPC-A-610 workmanship standards for electronic assemblies, offering both Class 2 (standard commercial) and Class 3 (high reliability) assembly. Our facility maintains ISO 9001:2015 certification for quality management systems. We implement comprehensive inspection procedures including automated optical inspection (AOI), X-ray inspection for BGA components, and functional testing to verify every assembly meets specifications.
Do you handle both prototype and production volumes? +
Yes, we support all volume levels from single prototype units to high-volume production runs of thousands of boards per month. Our flexible manufacturing approach allows us to efficiently handle small batches for product development and testing, then scale up to production volumes as your product moves to market. We maintain the same quality standards regardless of volume.
What is turnkey PCB assembly? +
Turnkey assembly is a complete service where we handle component procurement, PCB fabrication, assembly, testing, and delivery. You provide the design files and BOM, and we manage the entire supply chain. This simplifies your project management, leverages our supplier relationships for competitive component pricing, and provides a single point of contact for your entire PCB assembly project.

Getting Started with Your Project

Starting your printed circuit board and assembly project is straightforward. We guide you through each step to ensure your project runs smoothly from initial quotation to final delivery.

Prepare Your Design Files

Compile your complete design package including Gerber files for PCB fabrication, a detailed Bill of Materials with manufacturer part numbers and quantities, pick-and-place files showing component locations, and any assembly drawings or special instructions. Our engineering team can help if you have questions about file formats or requirements.

Request a Quote

Submit your design files through our website or email them directly to our sales team. Specify your desired quantity, target lead time, and whether you prefer turnkey or consignment assembly. We respond quickly with a detailed quotation including assembly costs, component costs (for turnkey), lead times, and any recommendations for improving manufacturability or reducing costs.

Design Review & Feedback

Our engineering team reviews your design for manufacturability and potential issues. We provide feedback on component availability, suggest alternatives if needed, and identify opportunities for cost optimization. This design for manufacturability (DFM) review helps avoid problems during production and ensures your design can be assembled efficiently.

Approve and Begin Production

Once you approve the quotation and any design modifications, we schedule your project for production. For turnkey projects, we procure components from authorized distributors. For consignment projects, you ship components to our facility. We keep you informed throughout production with regular status updates.

Quality Assurance & Delivery

Every assembled board undergoes rigorous inspection and testing according to your specifications. We verify solder joint quality, component placement accuracy, and electrical functionality. Completed assemblies are packaged with appropriate ESD protection and delivered on schedule. Documentation including test reports and certificates of conformance are provided with your order.

Ready to Start Your PCB Assembly Project?

Contact us today for a quote on your printed circuit board and assembly requirements. Our experienced team is ready to help bring your electronic designs to life.

Get a Quote Now

Contact Us

We're here to answer your questions about printed circuit board and assembly services. Whether you need technical guidance, a project quotation, or general information about our capabilities, our team is ready to help.

Get in touch to discuss your PCB assembly project today.